ISTA 3B testing is a general simulation test for packaged-products shipped through a motor carrier (truck) delivery system, where different types of packaged-products, often from different shippers and intended for different ultimate destinations, are mixed in the same load. This type of shipment is called LTL (Less-Than-Truckload). Procedure 3B is appropriate for four different types of packages commonly distributed in LTL shipments as described below.

  1. Istat View 3 04 Transfer Case
  2. Istat View 3 04/18
  3. Istat View 3 04 01
  4. Istat View 3 04/19
  1. IStat View 3.04 iStat View is a highly detailed remote monitoring app, letting you check the vital stats for Macs, PCs and servers from anywhere in the world. To get started, please install iStat View on your Mac, and install iStat Server on the computer you would like to monitor.
  2. ISTA 3 Series: General Simulation Performance Tests. Designed to provide a laboratory simulation of the damage-producing motions, forces, conditions, and sequences of transport environments. Applicable across broad sets of circumstances, such as a variety of vehicle types and routes, or a varying number of handling exposures.

Package Types:

  • Standard, 200lb (91 kg) or less, including elongated and flat packages.
  • Standard, over 200lb (91 kg), including elongated and flat packages.
  • Cylindrical, including elongated cylinders.
  • Palletized or Skidded-Individual container, bulk container, or unitized load on or incorporating a base or platform which allows the entry or life truck forks.

ISTAT is committed to providing its members with the highest quality and best-value networking and education opportunities in commercial aviation, administering the industry’s leading appraiser program, and investing in the future through the ISTAT Foundation.

Definitions:

  • Elongated Package or Cylinder
    • A standard or Cylinder package where the longest dimension is 36 in (910 mm) or greater and
    • Both of the packages other dimensions (or the cylinders diameter) are each 20 percent or less of the
    • Volume is 800 in3 (13,000 cm3) or greater.
  • Non-Rigid Container
    • Any Standard (regardless of weight) or Palletized or Skidded container where the outer package may offer insufficient protection from concentrated low-level impacts or
    • The design has large unsupported spans of outer packaging material or
    • The outer package utilizes a stretch-or shrink-wrap design, uses a think-flute or light grade corrugated board, uses a paper wrap or similar lightweight material only, etc. or
    • The outer package wall is in direct contact with the product.

The chart below is an ISTA 3B test overview that provides the standard and more guidance on the testing procedure and requirements for package validation:

STANDARD 200lb (91 kg) or less

Sequence #Test CategoryTest TypeTest LevelFor ISTA Certification1Atmospheric Preconditioning TEST BLOCK 1Temperature and HumidityAmbientRequired2Atmospheric Preconditioning TEST BLOCK 1Controlled Temperature and HumidityTemperature and Humidity chosen from chartOptional3Shock TEST BLOCK 2Tip/Tip OverUses a 22 degree tip angleRequired4Shock TEST BLOCK 3Free-Fall Drop6 drops-height varies with packaged-product weightRequired5Vertical Vibration TEST BLOCK 7Random with Top LoadOverall G level of 0.54Required6Shock TEST BLOCK 10Concentrated ImpactImpact mass free-fall drop, guided drop, or pendulum, 15 in (380mm)Required only for Non-Rigid Containers7Shock TEST BLOCK 11Free-Fall Drop6 drops-height varies with packaged-product weightRequired8Shock TEST BLOCK 16Full Rotational Drop1 DropRequired only for Elongated packages9Shock TEST BLOCK 17Bridged ImpactHazard Box dropped 16 in (410 mm)Required only for Elongated packages10Shock TEST BLOCK 16Full Rotational Drop2 DropsRequired only for Flat packages11Shock TEST BLOCK 18Concentrated Edge ImpactHazard Box dropped 16 in (410 mm)Required only for Flat packages

TEST SEQUENCE STANDARD Over 200lb (91 kg)

Istat View 3 04Sequence #Test CategoryTest TypeTest LevelFor ISTA Certification1Atmospheric Preconditioning TEST BLOCK 1Temperature and HumidityAmbientRequired2Atmospheric conditioning TEST BLOCK 1Controlled Temperature and HumidityTemperature and Humidity chosen from chartOptional3Shock TEST BLOCK 2Tip/Tip OverUse a 22 degree tip angleRequired4Shock TEST BLOCK 5Rotational Drop9 in (230 mm) Rotational edge and corner dropsRequired5Shock TEST BLOCK 6Incline or Horizontal Impact, optional Free-Fall Drop48 in/sec (4ft/sec) (1.2 m/sec) impacts or 3 in. (76 mm) dropsRequired6Vertical Vibration TEST BLOCK 7Random with Top LoadOverall G level of 0.54

Istat View 3 04 Transfer Case

Required7Shock TEST BLOCK 10Concentrated ImpactImpact mass free-fall drop, guided drop, or pendulum, 15 in (380 mm)Required only for Non-Rigid Containers8Shock TEST BLOCK 13Rotational Drop9 in (230 mm) Rotational edge and corner dropsRequired9Shock TEST BLOCK 14Incline or Horizontal Impact, optional Free-Fall Drop48 in/sec (4ft/sec) (1.2 m/sec) impacts or 3 in. (76 mm) dropsRequired10Shock TEST BLOCK 16Full Rotational Drop1 Drop

Istat View 3 04/18

Required only for Elongated packages11Shock TEST BLOCK 17Bridged ImpactHazard Box dropped 16 in (410 mm)Required only for Elongated packages12Shock TEST BLOCK 16Full Rotational Drop2 DropsRequired only for Flat packages13Shock TEST BLOCK 18Concentrated Edge ImpactHazard Box dropped 16 in (410 mm)Required only for Flat packages

TEST Sequence CYLINDRICAL

Sequence #Test CategoryTest TypeTest LevelFor ISTA Certification1Atmospheric Preconditioning TEST BLOCK 1Temperature and HumidityAmbientRequired2Atmospheric Preconditioning TEST BLOCK 1Controlled Temperature and HumidityTemperature and Humidity chosen from chartOptional3Shock TEST BLOCK 4Free-Fall Drop6 Drops=height varies with packaged-product weightRequired4Vertical Vibration TEST BLOCK 8Random with and without Top LoadOverall G level of 0.54Required5Shock TEST BLOCK 12Free-Fall Drop5 Drops-height varies with packaged-product weightRequired6Shock TEST BLOCK 12Drop on Hazard1 Drop-height varies with packaged-product weight7Shock TEST BLOCK 17Bridged ImpactHazard Box dropped 16 in (410 mm)Required only for Elongated cylinders

TEST Sequence PALLETIZED or SKIDDED

Sequence #Test CategoryTest TypeTest LevelFor ISTA Certification1Atmospheric Preconditioning TEST BLOCK 1Temperature and HumidityAmbientRequired2Atmospheric Conditioning TEST BLOCK 1Controlled Temperature and HumidityTemperature and Humidity chosen from chartOptional3Shock TEST BLOCK 2Tip/Tip OverUses a 22 degree tip angleRequired4Shock TEST BLOCK 5Rotational DropRotational edge and corner drops Height varies with packaged-product weightRequired5Shock TEST BLOCK 6Incline or Horizontal Impact, optional Free-Fall Drop48 in/sec (4ft/sec) (1.2 m/sec) impacts or 3 in. (76 mm) dropsRequired6Vertical Vibration TEST BLOCK 9

Istat View 3 04 01

Random with Top LoadOverall G level of 0.54Required7Shock TEST BLOCK 10Concentrated ImpactImpact mass free-fall drop, guided drop, or pendulum, 15 in (380 mm)Required only for Non-Rigid containers8Shock TEST BLOCK 15View

Istat View 3 04/19

Fork Lift HandlingFlat Push and Rotate testsRequired9Shock TEST BLOCK 15Fork Lift HandlingElevated Push and Pull testsRequired10Shock TEST BLOCK 15Fork Lift HandlingElevated Rotate testsRequired11Shock TEST BLOCK 15Fork Lift HandlingLoad Stability Test over a handling courseRequired12Shock TEST BLOCK 13Rotational DropRotational edge and corner drops Height varies with packaged-product weightRequired13Shock TEST BLOCK 14Incline or Horizontal Impact, optional Free-Fall Drop48 in/sec (4ft/sec) (1.2 m/sec) impacts or 3 in. (76 mm) dropsRequired

As an ISTA-certified packages and e-commerce package testing lab, Keystone Compliance can meet your ISTA 3B packaging test needs. By providing quick turnarounds, competitive pricing and engineering assistance, Keystone Compliance has become a leader in the package test lab industry. Receiving a quote to complete ISTA-3B testing is as easy as completing our online quote form or calling us at (724) 657-9940.

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